News, Videos, and Publications

Stay up-to-date with the latest PoligonSoft news. Explore our library of video tutorials, expert publications, and guides to master casting simulation and optimize your workflow.

Free DownloadView User Guide

Workshops, Webinars, and Lessons

Practical workshops and webinars on advanced casting techniques. Theoretical and applied classes to master casting simulation methods.
Casting simulations course for beginners. Lesson 1 "Mesh creating" with Poligonsoft

Meshes of 500,000 Polygons

In the first lesson, we will learn how to correctly create a finite element mesh while respecting the element limit of the free version.
Casting simulations course for beginners. Lesson 1 "Mesh creating" with Poligonsoft

Your First Simulation

In the second lesson, we will go step-by-step through the necessary adjustments, run the simulation, and analyze the results.
Casting simulations course for beginners. Lesson 1 "Mesh creating" with Poligonsoft

Virtual Mold

In this lesson, we will learn how to work with large models in PoligonSoft FREE using a special type of simulation: the "Virtual Mold.
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Simulation Use Cases

Explore simulations from real casting projects illustrating how the software supports design validation, defect prediction, and process optimization.
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Latest News

Launch of PoligonSoft FREE
nov 18, 2025

PoligonSoft 2025.0: Next-Gen Casting Simulation

The latest release introduces a new mold gas regime model, advanced tools for steel heat treatment analysis, and a 'Dynamic Environment' editor. Includes improved Euler and Fourier solvers for more accurate defect prediction.
Launch of PoligonSoft FREE
apr 16, 2025

Free Casting Simulation Software

We are pleased to announce the release of PoligonSoft FREE  for metal casting simulation.
PoligonSoft FREE is a solution designed to simulate the solidification of molten metal inside the mold and predict shrinkage defects in cast parts.
PoligonSoft to be present at GIFA 2024 in Mexico City
Oct 25, 2024

PoligonSoft was present at FundiExpo 2024

PoligonSoft participated in FundiExpo 2024, the most important event in the metal casting and manufacturing industry in Latin America.
We are proud to have shared our innovative simulation solutions with the elite of the Latin American metallurgical industry in Mexico City.

Articles and Publications

Articles and academic publications specialized in casting simulation, covering advanced techniques and case studies.

Optimization of electroslag remelting technology through the use of a digital model of the process

The article describes a method for solving the problem of upgrading the technology ofelectroslag remelting to improve the steel ingotquality. The remelting processes were studied usinga digital model developed in PoligonSoft simulationsoftware, followed by refinements of technologicalsolutions in workshop conditions.
Source: Foundryman of Russia (Литейщик России), 2024, No. 8, pp. 9–15.
Author: I.O. Koryakovskaya, O.A. Broytman, A.A. Gritsyuk
Language: English
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Quantitative Estimation of Formation of Shrinkage Porosity by the Niyama Criterion

Critical values of the Niyama criterion were determined for castings from alloy ML10 on the basis of a computational experiment. It was shown that the Niyama criterion is suitable only for qualitative evaluation of the possibility of porosity formation. One of the options of constructing an unambiguous dependence and scale of porosity by the values of the temperature gradient and solidification rate was proposed.
Source: Inorganic Materials: Applied Research, 2022, Vol. 13, No. 1, pp. 100–105.
Author: E. S. Ivanina, V. P. Monastyrskiy, and M. Yu. Ershov.
Language: English
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Development of Quenching Technology for Steel Parts Using Computer Modeling

This article presents a method for analyzing heat treatment processes of steel parts, with the prediction of mechanical properties and microstructure, using models implemented in the "PoligonSoft" computational simulation system. Using the example of the automated implementation of quenching and tempering technology development in preparation for the production of a new type of product, the methodology for adjusting the modeling tool to the conditions of the available thermal equipment is demonstrated, and the general process of the computational study is described.
Author: M.I. Terentiev, O.A. Broytman, E.E. Chikinova, A.V. Monastyrski
Language: English
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Numerical Simulation of the Formation Conditions of Castings with Exothermic Sleeves

The article describes the updated model of exothermic material behavior implemented in the «PoligonSoft» 2024.0 software. Examples of numerical analysis of the solidification of parts manufactured using exothermic sleeves are presented, which demonstrate high reliability of the calculation results.
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Author: Broytman O.A., Schwarz D.R., Monastyrskiy A.V.
Language: English
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Application of a New Porosity Model for Predicting Shrinkage Defects in Castings

This article investigates the simulation of porosity and shrinkage defects in 14X17N2L steel castings using the simulation systems PoligonSoft and ProCAST. It compares standard models and the new porosity model implemented in PoligonSoft with actual castings. The article emphasizes the importance of improving algorithms to achieve more accurate predictions, recommending validating the models under controlled laboratory conditions to assess their applicability in real production.
Author: Monastyrskiy V.P., Bessonov V.A., Komarova E.V.
Language: English
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Imitative Model of the Formation of Shrinkage Cavities and Macroporosity

A finite-element model of the piping and shrinkage macro porosity formation taking into account the capillarity and dendrites skeleton influence on feeding of the mushy zone were designed. The simulation results depend on melt physical properties - compression modulus and critical pressure at which creation of the interfacial area like internal shrinkage cavity or macro porosity becomes energy-possible. A software module for PoligonSoft CAE system has been developed. The results simulated in the module are in a good agreement with experimental data.
Author: V. P. Monastyrskiy, M. Yu. Ershov.
Language: English
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Frequently Asked Questions

Explore our FAQ section to find quick and efficient answers to your questions.
What types of processes can I simulate with PoligonSoft?

PoligonSoft can simulate all traditional casting technologies, including:

  • Sand casting
  • Chill casting
  • Investment casting
  • Lost foam casting
  • Die casting
  • Vacuum casting
  • Continuous casting
  • Centrifugal casting

Additionally, the software can model special processes such as heat treatments (quenching, tempering, normalization), use of exothermic mixtures, induction heating, and others.

What results can I obtain from a simulation in PoligonSoft?

PoligonSoft allows you to obtain the following results:

  • Temperature and velocity distribution of molten metal during mold filling.
  • Hydrostatic pressure.
  • Defects due to incomplete filling caused by premature solidification.
  • Temperature fields and phases during solidification.
  • Shape and location of shrinkage cavities.
  • Macro and microporosity distribution.
  • Residual stresses and deformations.
  • Probability of hot and cold crack formation.
  • Physical properties of the part, such as hardness, structure, and strength.
  • Macrostructure: shape and spatial orientation of grains.
Does PoligonSoft include a material database?

Yes, PoligonSoft includes a database of materials and alloys covering the properties of the most popular alloys. Additionally, it contains data on technological materials such as sands, ceramics, insulators, and exothermic materials. This database is editable and can be modified by the user according to specific needs.

If your material is not in the database, contact our technical support service. We will calculate the properties of your alloy based on its chemical composition and send you the results at no additional cost.

For more accurate simulations, it is recommended to perform laboratory tests on your specific material and use data obtained directly from the actual alloy.

What are the system requirements to install PoligonSoft?

The minimum system requirements to install PoligonSoft are:

  • Operating system: Windows 10 or higher (64-bit).
  • Processor: Works on virtually any modern processor. The software uses multi-core calculations, so faster processors with more cores will complete calculations more quickly.
  • RAM: 8 GB.
  • Disk space: 3 GB free for installation, plus additional space for projects and results.
  • Graphics card: Compatible with OpenGL 3.0 or higher.
Does PoligonSoft offer a free trial version?

PoligonSoft provides PoligonSoft FREE, a permanently free edition that lets you run solidification-based simulations and predict shrinkage defects on models of up to 500 000 mesh elements. The free package using the same core algorithms found in the commercial suite.

In addition, at our discretion we may grant a time-limited evaluation licence for the full commercial version to companies whose engineers already have relevant experience with PoligonSoft or other casting-simulation systems.

Is training included with the purchase of a license?

Training is not automatically included with the purchase of a PoligonSoft license. However, the video course is available for free on the website. Online and on-site training options can be purchased separately based on the client's needs.
‍Online training for a group of no more than 4 people is included with the purchase of a perpetual license.

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Need More Information?

We invite you to contact us for any additional information. Please provide your contact details, and our specialists will get in touch with you as soon as possible.

All consultation services are completely free of charge.

Thank you!!!

We will contact you shortly for the next step.
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